TIDA-00445 Reference Design

Texas Instruments

Shunt-Based 200A Peak Current Measurement Reference Design Using Isolation Amplifier

Description

This reference design is for isolated current measurement using a shunt and isolated amplifier. By limiting the shunt voltage to 25 mV: this design is able to reduce power dissipation in the shunt and achieve a high-current measurement range of up to 200 A. Shunt voltage is further amplified by precision op amps in instrumentation amplifier-based configuration with a gain of 10 to match the input range of isolation amplifier. The output of isolation amplifier is level shifted and scaled to utilize the complete input range of 3.3-V ADC. This design uses a free-running transformer driver to generate isolated supply voltage for the high-voltage side of the circuit. Small form factor for the power supply is achieved by the operation of driver at 400 KHz.

Features
  • Shunt-based isolated 200 Apk current measurementLimiting shunt voltage to 25 mV helps achieve less power dissipationHigh-side current sense circuit with high common-mode voltage of 1200-V peak supporting up to 690-V AC mains powered drivesCalibrated AC accuracy of Can be interfaced directly with differential- or single-ended ADCSmall form factor push-pull based isolated power supply to power high-side circuitInbuilt 1.65 VREF for level shifting the output
Applications
  • AC drive power stage module
  • HVAC controller
  • Textile machine
  • Printing & paper machine
  • Servo drive power stage module
  • Servo drive power supply module
  • Merchant telecom rectifiers
  • HVAC motor control
  • AC analog input module
  • Compact relay
  • Telecom monitor unit
  • Injection molding machine
Product Categories
  • Isolation

Parts

Part Number Name Companion Part
AMC1200 AMC1200 Buy Datasheet
LM4040-N LM4040-N Buy Datasheet
OPA2376 OPA2376 Buy Datasheet
OPA376 OPA376 Buy Datasheet
SN6501 SN6501 Buy Datasheet

Bill Of Materials

Download the bill of materials for TIDA-00445 Download

Schematic

Quickly understand overall system functionality.

Download the schematic for TIDA-00445

Test Data

Get results faster with test and simulation data that's been verified.

Download the test file for TIDA-00445

Other Documents

Title Updated Type Size (KB)
TIDA-00445 Gerber 11 Dec 2015 ZIP 207
TIDA-00445 CAD Files 11 Dec 2015 ZIP 1709
TIDA-00445 PCB 11 Dec 2015 PDF 384
TIDA-00445 Assembly Drawing 11 Dec 2015 PDF 83
TIDA-00445 BOM 11 Dec 2015 PDF 43
TIDA-00445 Schematic and Block Diagram 11 Dec 2015 PDF 479