TIDM-1001 Reference Design

Texas Instruments

Two Phase Interleaved LLC Resonant Converter Reference Design Using C2000™ MCUs

Description

Resonant converters are popular DC-DC converters frequently used in server: telecom: automotive: industrial and other power supply applications. Their high performance (efficiency: power density: etc.): improving requirements of the various industry standards: and the ever increasing power density goals have made these converters a good choice for medium to high power applications.This design implements a digitally controlled 500W two phase interleaved LLC resonant converter. The system is controlled by a single C2000™ microcontroller (MCU): TMS320F280025C: which also generates PWM waveforms for all power electronic switching devices under all operating modes. This design implements a novel current sharing technique to accurately achieve current balancing between phases.NOTE:  There is an older version of this design using F2837x device available in ControlSUITE.

Features
  • Digitally controlled two phase interleaved LLC resonant DC-to-DC converterExcellent current sharing between phases without any additional hardwarePeak efficiency: 94.5%; efficiency > 90% for all loads above 10% of rated loadPowerSUITE support for easy adaptation of software for a customized power levelFault protection: phase/output over-current: output over-voltage: and input under-voltage and overvoltagePhase shedding with programmable limits
Applications
  • Merchant DC/DC
  • Central inverter
  • DC fast charging station
  • Power conversion system (PCS)
  • Rack & server PSU with 48-V output
  • Industrial AC-DC
  • Railway auxiliary power
  • DC fast charging power module
  • DC wallbox charger
  • 1-phase AC-digital control
  • 3-phase AC-analog control
  • 1-phase AC-analog control
  • 3-phase AC-digital control
  • DC-fast charging
  • OBC-wireless charging
  • Unidirectional HV-to-LV digital loop
  • Server PSU with 12-V output
Product Categories
  • C2000 real-time microcontrollers

End Equipment Reference Diagrams

Application Area End Equipment
Merchant DC/DC https://www.ti.com/solution/merchant-dc-dc#referencedesigns
Central inverter https://www.ti.com/solution/central-inverter#referencedesigns
DC fast charging station https://www.ti.com/solution/dc-fast-charging-station#referencedesigns
Power conversion system (PCS) https://www.ti.com/solution/power-conversion-system-pcs#referencedesigns
Rack & server PSU with 48-V output https://www.ti.com/solution/rack-server-psu-with-48v-output#referencedesigns
Industrial AC-DC https://www.ti.com/solution/industrial-ac-dc#referencedesigns
Railway auxiliary power https://www.ti.com/solution/railway-auxiliary-power-systems#referencedesigns
DC fast charging power module https://www.ti.com/solution/dc-fast-charging-power-module#referencedesigns
DC wallbox charger https://www.ti.com/solution/dc-wallbox-charger#referencedesigns
1-phase AC-digital control https://www.ti.com/solution/1-phase-ac-digital-control#referencedesigns
3-phase AC-analog control https://www.ti.com/solution/3-phase-ac-analog-control#referencedesigns
1-phase AC-analog control https://www.ti.com/solution/1-phase-ac-analog-control#referencedesigns
3-phase AC-digital control https://www.ti.com/solution/3-phase-ac-digital-control#referencedesigns
DC-fast charging https://www.ti.com/solution/dc-fast-charging#referencedesigns
OBC-wireless charging https://www.ti.com/solution/obc-wireless-charging#referencedesigns
Unidirectional HV-to-LV digital loop https://www.ti.com/solution/unidirectional-hv-to-lv-digital-loop#referencedesigns
Server PSU with 12-V output https://www.ti.com/solution/server-psu-with-12-v-output#referencedesigns