TIDA-01485 Reference Design

Texas Instruments

36-V: 1-kW: 99% Efficient: 18-cm2 Power Stage Reference Design for Three-Phase BLDC Motors

Description

This 1kW power stage reference design achieves 99% efficiency for a three-phase: 36V brushless DC (BLDC) motor used in industrial applications such as power tools that operate from a 10-cell Li-ion battery. The design demonstrates the smallest inverter power stage for this power levels: implementing sensorbased trapezoidal control and supports 25ARMS continuous (60A peak for 2 seconds: 100A peak for 400 milliseconds) winding current. The design’s MOSFET power block and current controlled gate driver helps clean MOSFET switching and lowest EMI due to slew rate control and low parasitic inductance.

Features
  • Operates at voltage ranging from 6V to 42V (10s li-ion battery) delivering 25ARMS continuous (60A peak for 2s: 100A peak for 400ms: 400A for 10ms) motor winding current36V/700W: 18ARMS support without heat sink in a small 50mm x 36mm PCB form factorMOSFET current monitoring and overcurrent protection by VDS sensing with response time less than 1µs
Applications
  • E-bike
  • Cordless Vacuum Cleaners
  • Cordless Power Tools
  • Cordless Handheld Garden Tools
  • Brushless DC Motor Drives
  • Lawn Mowers
  • Robotic Lawn Mowers
  • Drone Propeller ESC
Product Categories
  • Power Management

Parts

Part Number Name Companion Part
CSD88599Q5DCT CSD88599Q5DCT Buy Datasheet
CSD88599Q5DC CSD88599Q5DC Buy Datasheet
DRV8323RSRGZT DRV8323RSRGZT Buy Datasheet
DRV8323RSRGZR DRV8323RSRGZR Buy Datasheet
DRV8323RHRGZT DRV8323RHRGZT Buy Datasheet
DRV8323RHRGZR DRV8323RHRGZR Buy Datasheet
LMT87-Q1 LMT87-Q1 Buy Datasheet
MSP430F5132 MSP430F5132 Buy Datasheet

Bill Of Materials

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Schematic

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Test Data

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Other Documents

Title Updated Type Size (KB)
36-V/1-kW, 99% Efficient, 18-cm2 Power Stage Ref Design for 3-Phase BLDC Motors 30 Aug 2017 PDF 6315
TIDA-01485 Gerber 30 Aug 2017 ZIP 1572
TIDA-01485 CAD Files 30 Aug 2017 ZIP 2709
TIDA-01485 PCB 30 Aug 2017 PDF 1582
TIDA-01485 Assembly Drawing 30 Aug 2017 PDF 202
TIDA-01485 BOM 30 Aug 2017 PDF 102
TIDA-01485 Schematic and Block Diagram 30 Aug 2017 PDF 902