TIDA-00443 Reference Design

Texas Instruments

230V: 900W: PFC with 98% Efficiency for Inverter Fed Drives Reference Design

Description

TIDA-00443 is a 900W power factor regulator converter designed for inverter fed BLDC/PMSM motor based appliances. This reference design is a continuous conduction mode boost converter implemented using UCC28180 PFC controller and with all the necessary protections built-in. The design supports a wide AC input range from 195 VAC to 270 VAC and offers very high efficiency of >97%: over wide operating loads from 50% to 100%.The boost follower configuration utilized in TIDA-00443 aids in reducing switching losses in the PFC regulator as well as in downstream inverter/converter. This reference design delivers an efficiency of ~98%: in boost follower configuration. In comparison to fixed voltage operation: this boost follower configuration saves an additional power of 5.2 W at 230 VAC and full load.TIDA-00443 has been designed to meet the IEC-61000-2-3 iTHD limits of both Class A and Class D norms. In addition the design improves overall system performance with lower bus ripple: lower bus capacitance: lower RMS currents: and built-in front end protections. Hardware is designed and tested to pass conducted emissions: surge: and EFT as per EN55014 requirements for household appliances.

Features
  • Wide operating input range of 195 VAC to 270 VACDesigned to drive wide range of inverter fed motors and downstream DC/DC converters up to 900W.High power factor > 0.99 and less than 5% THD from medium-to-full load (50-100%). Meets Current THD regulations as per IEC 61000-3-2 Class A and Class D at both 10% and 100% load.High efficiency of > 97% at full load over entire operating voltage range and thus eliminates need for external cooling up to 55oC ambient operation.Built-in Boost follower output option provides improved efficiency (~98%). It aids in efficiency improvement of down-stream inverter and in effective reduction of DC Bus capacitance as compared to conventional solution with variable AC input.Meets the requirements of Conducted Emissions standard – EN55011 class A: EFT norm IEC6000-4-4: and Surge norm IEC61000-4-5.
Applications
  • Ventilators
  • Motor diagnostics & monitoring
  • Mixer
  • blender & food processor
  • DIN rail power supply
  • Electronic hospital bed & bed control
  • Servo drive power supply module
  • Mains powered tools
  • Rack & server PSU with 48-V output
  • Industrial AC-DC
  • Merchant DIN rail power supply
  • Single phase online UPS
  • Merchant telecom rectifiers
  • HVAC motor control
  • Surgical equipment
  • Battery backup unit (BBU)
  • Medical chair & table
  • Linear motor power supply
  • Operation tables
  • Dental chairs
Product Categories
  • Power management

End Equipment Reference Diagrams

Application Area End Equipment
Ventilators https://www.ti.com/solution/ventilators#referencedesigns
Motor diagnostics & monitoring https://www.ti.com/solution/motor-diagnostics-monitoring#referencedesigns
Mixer https://www.ti.com/solution/mixer-blender-food-processor#referencedesigns
blender & food processor https://www.ti.com/solution/din-rail-power-supply#referencedesigns
DIN rail power supply https://www.ti.com/solution/electronic-hospital-bed-control#referencedesigns
Electronic hospital bed & bed control https://www.ti.com/solution/servo-drive-power-supply-module#referencedesigns
Servo drive power supply module https://www.ti.com/solution/mains-powered-tools#referencedesigns
Mains powered tools https://www.ti.com/solution/rack-server-psu-with-48v-output#referencedesigns
Rack & server PSU with 48-V output https://www.ti.com/solution/industrial-ac-dc#referencedesigns
Industrial AC-DC https://www.ti.com/solution/merchant-din-rail-power-supply#referencedesigns
Merchant DIN rail power supply https://www.ti.com/solution/single-phase-online-ups#referencedesigns
Single phase online UPS https://www.ti.com/solution/merchant-telecom-rectifiers#referencedesigns
Merchant telecom rectifiers https://www.ti.com/solution/hvac-motor-control#referencedesigns
HVAC motor control https://www.ti.com/solution/surgical-equipment#referencedesigns
Surgical equipment https://www.ti.com/solution/battery-backup-unit-bbu#referencedesigns
Battery backup unit (BBU) https://www.ti.com/solution/medical-chair-table#referencedesigns
Medical chair & table https://www.ti.com/solution/linear-motor-power-supply#referencedesigns
Linear motor power supply https://www.ti.com/solution/operation-tables#referencedesigns
Operation tables https://www.ti.com/solution/dental-chairs#referencedesigns

Parts

Part Number Name Companion Part
UCC27517A UCC27517A Buy Datasheet
UCC28180 UCC28180 Buy Datasheet

Software

Bill Of Materials

Download the bill of materials for TIDA-00443 Download

Schematic

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Download the schematic for TIDA-00443

Test Data

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Download the test file for TIDA-00443

Other Documents

Title Updated Type Size (KB)
TIDA-00443 Gerber 21 Apr 2015 ZIP 385
TIDA-00443 CAD Files 21 Apr 2015 ZIP 1471
TIDA-00443 PCB 21 Apr 2015 PDF 1671
TIDA-00443 Assembly Drawing 21 Apr 2015 PDF 64
TIDA-00443 BOM 21 Apr 2015 PDF 103
TIDA-00443 Schematic 21 Apr 2015 PDF 251