TIDA-00179 Reference Design

Texas Instruments

Universal Digital Interface to Absolute Position Encoders Reference Design

Description

TIDA-00179 is an EMC-compliant universal digital interface to connect to absolute position encoders like EnDat 2.2: BiSS®: SSI or HIPERFACE DSL®. This reference design supports a wide-input voltage range from 15 V to 60 V (24-V nom). A connector with 3.3-V logic I/O signals allows for direct interface to the host processor like Sitara AM437x or Delfino F28379 to run the corresponding master protocol.Master implementations are available on Sitara AM437x (EnDat2.2: BiSS and HIPERFACE DSL) or Delfino DesignDRIVE (EnDat2.2 and BiSS). This design allows the host processor to select between a 4-wire encoder interface like EnDat 2.2 and BiSS or a 2-wire interface with power over RS-485 like HIPERFACE DSL. To meet the selected encoder's supply range: the design offers a programmable output voltage with either 5.25 V or 11 V. The design's power supply offers protection against over-voltage and short circuit according to the selected encoder's voltage range to prevent damage during a cable short. TIDA-00179 has been tested up to 100-m cable length with EnDat 2.2 and 2-wire HIPERFACE DSL encoders.

Features
  • Universal hardware to interface to EnDat 2.2: BiSS: SSI and 4-wire or 2-wire HIPERFACE DSL encoders. It supports all corresponding standard data rates up to at least 100-m cable length.3.3-V supply half-duplex RS-485 transceiver SN65HVD78 with 12-kV IEC-ESD and 4-kV EFT eliminates cost for external ESD components.Encoder P/S with wide input range (15 V to 60 V) offers programmable output voltage 5.25 V or 11 V: Compliant to EnDat 2.2: BiSS or HIPERFACE DSL encodersOV: UV and precise over-current limit with short-circuit protection leveraging TI eFuse Technology with current monitor and fault indicatorLogic interface (3.3-V I/O) to host processors like Sitara AM437x or Delfino F28379 to run the EnDat 2.2: BiSS: SSI or HIPERFACE DSL master. Master implementations are available on Sitara AM437x (EnDat2.2: BiSS and HIPERFACE DSL) or Delfino DesignDRIVE (EnDat2.2 and BiSS).Design exceeds EMC immunity for ESD: fast-transient burst and surge and conducted RF with levels according to IEC61800-3.
Applications
  • Closed loop stepper
  • Digital input module
  • HVAC controller
  • Telemetry & RTUs
  • Motor diagnostics & monitoring
  • Servo drive position feedback
  • Flight control unit
  • Mixed module (AI
  • AO
  • DI
  • DO)
  • Servo drive control module
  • Traction inverter motor control
  • HVAC motor control
  • HVAC valve & actuator control
  • AC drive position feedback
  • Stand-alone remote IO
  • Servo drive position sensor
  • Condition monitoring module
  • Servo drive functional safety module
  • Commutation sensor
  • 2-wheeler & 3-wheeler traction drive
  • Injection molding machine
  • Robot servo drive
Product Categories
  • Interface

End Equipment Reference Diagrams

Application Area End Equipment
Closed loop stepper https://www.ti.com/solution/closed-loop-stepper#referencedesigns
Digital input module https://www.ti.com/solution/digital-input-module#referencedesigns
HVAC controller https://www.ti.com/solution/hvac-controller#referencedesigns
Telemetry & RTUs https://www.ti.com/solution/telemetry-rtus#referencedesigns
Motor diagnostics & monitoring https://www.ti.com/solution/motor-diagnostics-monitoring#referencedesigns
Servo drive position feedback https://www.ti.com/solution/servo-drive-position-feedback#referencedesigns
Flight control unit https://www.ti.com/solution/flight-control-unit#referencedesigns
Mixed module (AI https://www.ti.com/solution/mixed-module-ai-ao-di-do#referencedesigns
AO https://www.ti.com/solution/servo-drive-control-module#referencedesigns
DI https://www.ti.com/solution/traction-inverter-motor-control#referencedesigns
DO) https://www.ti.com/solution/hvac-motor-control#referencedesigns
Servo drive control module https://www.ti.com/solution/hvac-valve-actuator-control#referencedesigns
Traction inverter motor control https://www.ti.com/solution/ac-drive-position-feedback#referencedesigns
HVAC motor control https://www.ti.com/solution/stand-alone-remote-io#referencedesigns
HVAC valve & actuator control https://www.ti.com/solution/servo-drive-position-sensor#referencedesigns
AC drive position feedback https://www.ti.com/solution/condition-monitoring-module#referencedesigns
Stand-alone remote IO https://www.ti.com/solution/servo-drive-functional-safety-module#referencedesigns
Servo drive position sensor https://www.ti.com/solution/commutation-sensor#referencedesigns
Condition monitoring module https://www.ti.com/solution/2-wheeler-3-wheeler-traction-drive#referencedesigns
Servo drive functional safety module https://www.ti.com/solution/injection-molding-machine#referencedesigns
Commutation sensor https://www.ti.com/solution/robot-servo-drive#referencedesigns

Parts

Part Number Name Companion Part
LM2903 LM2903 Buy Datasheet
SN65HVD78 SN65HVD78 Buy Datasheet
SN74CBTLV3257 SN74CBTLV3257 Buy Datasheet
TPS24750 TPS24750 Buy Datasheet
TPS54060A TPS54060A Buy Datasheet
TPS54061 TPS54061 Buy Datasheet

Bill Of Materials

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Schematic

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Test Data

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Other Documents

Title Updated Type Size (KB)
TIDA-00179 Gerber 01 Oct 2015 ZIP 559
TIDA-00179 Altium 01 Oct 2015 ZIP 4041
TIDA-00179 PCB 01 Oct 2015 PDF 4119
TIDA-00179 Assembly Drawing 01 Oct 2015 PDF 536
TIDA-00179 BOM 01 Oct 2015 PDF 57
TIDA-00179 Schematic 01 Oct 2015 PDF 957