PMP10531 Reference Design

Texas Instruments

Isolated Octo-output Fly-Buck Bias for IGBT Driver - Reference Design

Description

The PMP10531 reference design is an 8-output isolated Fly-Buck power supply for IGBT gate driver in motor drive or high voltage inverter applications. It takes 24V nominal input and provides 4 isolated sets of (+15V: -8V) bias voltage. The board is designed to provide driver bias power for 6 IGBTs in 3-phase configuration: 3 sets of outputs for the 3 top side IGBTs with 100mA output current: and 1 set of 300mA outputs for all the bottom IGBTs. Each set of positive/negative rails is generated from one single transformer windings using voltage split circuit. A compact solution size is achieved (62x55mm). The design features the LM5160 synchronous buck converter configured as a Fly-Buck regulator. With the benefit of primary side regulation: the supply has the outputs regulated without the opto-coupler or additional transformer winding. The LM5160 has a wide Vin range of 4.5V to 65V and 1.5A output current capability with integrated switch FETs. The input voltage to the reference board can be loosely regulated with a range of 20V to 30V.

Features
  • • Eight isolated outputs: 1x(+15V/-8V @ 300mA): 3x(+15V/-8V @ 100mA): ideal for 3-phase AC motor and inverter applications • Fly-Buck converter design: primary side regulation: compact solution for multiple isolated output supply• Wide input voltage range of 20V to 30V• Provides 2.3W supply power for each of the 6 IGBT drivers: 82% peak efficiency.• LM5160 sync buck regulator: up to 65V wide Vin range: 1.5A capability• This circuit board is tested: and the design files and test report are included.
Applications
  • AC drive power stage module
  • Injection molding machine
  • Printing & paper machine
  • Servo drive power stage module
  • DC-input BLDC motor drive
Product Categories
  • Power management

Bill Of Materials

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Schematic

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Test Data

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Other Documents

Title Updated Type Size (KB)
PMP10531 Gerber 10 Dec 2014 ZIP 224
PMP10531 PCB 10 Dec 2014 PDF 833
PMP10531 BOM 10 Dec 2014 PDF 83
PMP10531 Schematic 10 Dec 2014 PDF 344