PMP10110 Reference Design

Texas Instruments

Universal AC Input to 30Vmax@6A Lead-acid Battery Charger Reference Design with PFC

Description

The PMP10110 design converts the universal input AC voltage to isolated 17V...30V@6A and is suitable to charge lead-acid or Li-Ion batteries. The converter is a constant-V and constant-I genarator and the set points for output voltage (charge level) and current are settable by means of two PWM signals. The first stage is a PFC boost while the isolation ad current stabilization is performed by DC-DC half bridge stage. An isolated quasi-resonant flyback converter supplies all internal voltages and provide some extra current for external loads (fan or analog section): in details 12V@400mA and 5V@300mA.

Features
  • The first stage is a CCM PFC boost driven with UCC28180: showing high efficiency and low EMI signatureThe second stage is a DC/DC half bridge: wich includes both current and voltage loops; a PWM signal is used as reference for voltage and currentAn auxiliary power supply generates all needed voltages; a network is disconnecting all resistors tied to high voltage to reduce stand-by lossesPlug-to-plug efficiency at full load:  86%...92% in the whole input voltage rangeThis design is tested and includes test results and CAD files
Applications
  • Oscilloscopes & digitizers
  • Automotive test
  • Industrial AC-DC
  • Radar
  • Battery cell formation & test equipment
  • PC PSU & game console power unit
  • Other AC/DC adapters/PSU
  • Substation automation
Product Categories
  • Power management

Parts

Part Number Name Companion Part
INA194 INA194 Buy Datasheet
LM5039 LM5039 Buy Datasheet
TL431A TL431A Buy Datasheet
TLC272 TLC272 Buy Datasheet
TPS560200 TPS560200 Buy Datasheet
UCC28180 UCC28180 Buy Datasheet
UCC28710 UCC28710 Buy Datasheet

Bill Of Materials

Download the bill of materials for PMP10110 Download

Schematic

Quickly understand overall system functionality.

Download the schematic for PMP10110

Test Data

Get results faster with test and simulation data that's been verified.

Download the test file for PMP10110

Other Documents

Title Updated Type Size (KB)
PMP10110 Gerber 24 Sep 2015 ZIP 130
PMP10110 Assembly Drawing 24 Sep 2015 PDF 302
PMP10110 BOM 24 Sep 2015 PDF 178
PMP10110 Schematic 24 Sep 2015 PDF 210